As the core equipment for concrete block production, efficient and safe operation and maintenance of Block Moulding Machine are essential. First of all, it is necessary to ensure the accurate proportion and loading of raw materials such as cement, sand, gravel and water, avoid overloading and check the integrity of valves and pipes. Before operation, strictly check the equipment, confirm that the safety equipment is fully worn, and install the corresponding mold according to the block specifications. After starting the machine, it is necessary to carefully adjust the pressure and vibration frequency to ensure that the quality of the bricks meets the standards. After production, turn off the machine and remove the mold in time
1. Preparation
Check whether the Block Moulding Machine is working properly: Check whether the electrical equipment, hydraulic equipment, mechanical transmission devices, etc. are operating normally. If there is any fault, it should be handled in time. Clean the working area: Before using the block forming machine, the working area should be cleaned to prevent debris from entering the machine. Prepare production raw materials: Prepare production raw materials such as bricks, cement, sand, etc. as needed.
2. Operation process
Start the machine: According to the start-up method of the Block Moulding Machine, start each device in sequence. Feeding: Put the prepared raw materials into the machine, and pay attention to keep the production smooth so as not to affect the production efficiency. Adjust the machine: According to the production needs, adjust the machine's block size, pressure and other parameters to ensure production efficiency and brick quality. Produce blocks: When the machine starts to produce bricks, the operator should check the machine status at any time. If any abnormality is found, the machine should be stopped in time to check and troubleshoot. Shutdown: When the production task is completed, the machine should be shut down according to the shutdown procedure, and the power supply and other equipment should be turned off at the same time.
3. Safety precautions
The operator must wear protective equipment such as work clothes and safety shoes. It is forbidden to operate the Block Moulding Machine at will: Without the guidance of professional engineers, the operator shall not change the machine's parameter settings or perform maintenance and other operations at will. It is forbidden to put your hands or other objects into the machine: When the machine is running, do not put your hands or other objects into the machine to avoid safety accidents. Stay awake during operation: The operator should stay awake during operation and shall not smoke, drink, or other behaviors that affect health near the machine. Emergency situations should be handled promptly: If a failure or other emergency occurs, the operator should handle it promptly or report the situation to the superior to avoid the accident from escalating.
In terms of maintenance, the pressure, vibration, temperature and lubricating oil conditions should be checked regularly to ensure that the cable plug is intact. Dust removal and maintenance are required when the machine is not in use for a long time. These professional operation and maintenance measures can significantly improve the production efficiency, product quality and safety performance of the Block Moulding Machine.